Ukuguqulwa kwe-Ultrasonic Copper Aluminium 20Khz 3000w Welding yeMoto neTransformer

Incazelo emfushane:

Into Cha QR-X2020A QR-X2030A QR-X2040A
Amandla 2000W 3000W 4000W
Indawo Yokushisela 0.5-16mm2 0.5-20mm2 1-30mm2
Ukucindezela Komoya 0.05-0.9MPa 0.05-0.9MPa 0.05-0.9MPa
Imvamisa 20KHZ 20KHZ 20KHZ
Amandla 220V 220V 220V
Isisindo sempondo 18KG 22KG 28KG
Ubukhulu boPhondo 530 * 210 * 230mm 550 * 220 * 240mm 550 * 250 * 240mm
Usayizi we-Generator 540 * 380 * 150mm 540 * 380 * 150mm 540 * 380 * 150mm

Imininingwane yomkhiqizo

Amathegi womkhiqizo

Incazelo

I-Ultrasonic wire harness welding isebenzisa amaza okudlidliza amaza aphezulu ukudlulisela ebusweni bezintambo zokubopha izintambo ezimbili ezizofakwa. Ngaphansi kwengcindezi, okukhona kwalezi zinsimbi zokubopha izintambo kuhlanganiswa ndawonye ukuze kwenziwe ukuhlangana phakathi kwezendlalelo zamangqamuzana. Ubuhle ukuthi iyashesha futhi yonga amandla. Amandla okuhlangana okuphezulu, ukuqhutshwa kahle kukagesi, akukho nhlansi, eduze kokucubungula okubandayo; okungalungile ukuthi izingxenye zensimbi eziphothene akufanele zibe zimbi kakhulu (ngokuvamile zingaphansi noma zilingane no-5mm), amalunga we-solder akufanele abe makhulu kakhulu, futhi adinga ukucindezelwa.

Isimiso

Imishini yokushisela izintambo ze-Ultrasonic ayidingi ukushisa nokushisa kwangaphandle, ayinakho ukukhubazeka ngokushisa, ayinakho ukucindezelwa okusalile, futhi idinga ukwelashwa okungaphansi kwe-pre-weld ebusweni be-weldment. Hhayi kuphela izinsimbi ezifanayo, kepha futhi phakathi kwezinsimbi ezahlukahlukene kungashiselwa. AmaSpredishithi noma imicu ingafakwa ku-slab. Ukushisela kwe-Ultrasonic kwabaqhubi abasebenza kahle kagesi kungamandla amancane kakhulu kune-welding yamanje futhi kuvame ukusetshenziselwa ukuguqa kwemikhondo yama-transistors noma amasekethe ahlanganisiwe. Lapho isetshenziselwa ukufaka uphawu lokushisela izidakamizwa nezinto zokuqhuma, ingagwema ukufakwa okujwayelekile kwemithi engcolisiwe ngenxa yezinto ezincibilikisiwe, futhi ngeke kuqhume ngenxa yokushisa. Ukusetshenziswa kwamagagasi e-ultrasonic ukushisela izintambo zensimbi. Iqukethe ibhokisi lamandla, i-transducer, umphathi womoya kanye nekhanda lamathuluzi. Ngaphezu kwalokho, izingxenye zokulawula ezinjengamahabhu, amadivayisi anqamulelayo, kanye nama-microprocessor afakiwe. Ibhokisi lamandla liguqula i-voltage evamile yangaphandle (~ 220V, 50 noma 60Hz) ibe yi-20000Hz (20KHz), amandla kagesi angaphezu kwe-1 volt, bese ilawulwa yibhokisi lamandla ukukhipha nokwenza ku-transducer. I-transducer iyinto kagesi esebenza kahle kakhulu eguqula amandla kagesi abe amandla kagesi. Uma kuqhathaniswa nama-motors ajwayelekile, kunomehluko omkhulu phakathi kwama-transducers: okokuqala, i-transducer iguqula amandla kagesi abe yi-vibration eqondile esikhundleni sokujikeleza; okwesibili, isebenza kahle kakhulu futhi ingaguqula u-95% wamandla kagesi. Ngemuva kokuguqulwa yi-transducer, amandla we-mechanical asetshenziswa ekhanda le-welding. Uphondo lwe-ultrasonic lwenziwe nge-titanium alloy futhi lwakhiwe ngomumo othize ngokuya ngezimiso ze-acoustic ukuqinisekisa ukudluliswa kwamandla okukhulu.c

Lapho i-generator ikhipha i-alamu egcwele ngokweqile, kufanele ihlolwe ngale ndlela elandelayo

1. Ukuhlolwa okungekho mthwalo, uma ngabe ukusebenza okujwayelekile kungokwejwayelekile, kungenzeka ukuthi ikhanda lokushisela lixhumana nento okungafanele ithintwe noma ukulungiswa kwepharamitha phakathi kwekhanda lokushisela nesihlalo sokushisela kunephutha.

2. Lapho ukuhlolwa okungekho umthwalo kungavamile, qala ubheke ukuthi ngabe kukhona ukuqhuma ekhanda le-welding, noma ngabe ukufakwa kuqinile yini, bese ususa ikhanda le-welding bese wenza isivivinyo sokungalayishi ukuqeda ukuthi ngabe kunenkinga nge uphondo lwe-transducer, + bese ulususa isinyathelo ngesinyathelo. . Ngemuva kokuqeda kungenzeka ukwehluleka kophondo lwe-transducer +, shintsha uphondo olusha ukunquma.

3. Kwesinye isikhathi kunesimo lapho ukuhlolwa okungekho umthwalo kuvamile, kepha akukwazi ukusebenza ngokujwayelekile. Kungenzeka ukuthi izingxenye zangaphakathi zamandla we-acoustic njengokushintshwa kwekhanda le-welding, okuholela ekudlulisweni kwamandla kagesi okungalungile. Nansi indlela elula yokwahlulela: indlela yokuthinta ngesandla. Ikhanda le-welding elejwayelekile noma uhla lwophondo lufana kakhulu lapho lusebenza, futhi isandla sizizwa sibushelelezi njenge-velvety. Lapho amandla omsindo engasheleli, isandla sizwakala njengamabhamuza noma ama-burrs. Izindlela zokukhipha zisetshenziselwa ukuqeda izingxenye eziyinkinga. Isimo esifanayo singenzeka lapho i-generator ingejwayelekile, ngoba imvamisa ifomula ye-transducer input kufanele ibe yi-sine wave ebushelelezi, engenzeka futhi lapho kunama-spikes noma ama-waveform angavamile egagasini le-sine. Ngalesi sikhathi, enye into yokuthenwa kwe-acoustic energy ingafakwa esikhundleni sobandlululo.


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